And finally, testing must be conducted in the factory that follows specific test procedures. Centrifugal pump performance test procedure mechanical. Pwht procedure if needed api 594, 599, 600, 602, 603, 6d, 608, 609 and asme b16. Factory acceptance testing level 1 fat overview a level 1 fat is the most basic level of equipment system testing conducted at the oem. Factory acceptance testing level 1 fat overview a level 1 fat is the most basic level of equipmentsystem testing conducted at the oem. Factory acceptance tests a winning combination for the buyer and seller by greg jacob, general manager, allpax products, inc. Testing manual for electrical equipment requirements are fulfilled. Factory acceptance tests a winning combination for.
The testing also ensures the system being produced demonstrates the same performance as the prefull. Major problems in structural acceptance testing include the following. Acceptance criteria are the criteria that a system or component must satisfy in order to be accepted by a user, customer, or other authorized entity. Conducting and completing successfully a factory acceptance test is a project and financial milestone, given that a substantial part of the purchase order is usually triggered or payed after a successful factory acceptance test. Machine overpressure test yes yes with remarks no valueremark pl procedure create inside the chamber and the condenser the overpressure 1,3bar with compressed air.
Typical types of acceptance testing include the following user acceptance testing this may include factory acceptance testing fat, i. However, these days configuration testing is often carried out remotely using an. Free site acceptance testing template better than ppt and. A very large portion of an overall test program is devoted to qualification tests. The factory acceptance test fat refers to the functional test that is performed by the vendor upon completion of the manufacturing process to prove the equipment has the same specification and functionality that indicated in the datasheet, specification and purchase order. It ensures that production items demonstrate the fulfillment of the requirements and specifications of the procuring contract or agreements.
Once the system testing process is completed by the testing team and is signedoff, the entire productapplication is handed over to the customerfew users of customersboth, to test for its acceptability i. Fat procedure inspection activity approval of factory acceptance test fat procedure characteristics fat procedure final dimensions of skid final dimensions of tiein points visual inspection of complete skid assembly 8 2 3 a format of record fat procedure verification of inspection stages, hold points, locations and agencies sr. The tests are normally done with the customer, and also, in certain more demanding cases, with a third party inspection agency. What is factory acceptance testing, and how is fat done carelabs. Acceptance testing is an important process in the implementation of any traffic. A general description of the test procedure based on the system specifica. Pdf factory acceptance test certificate anung satriaji. Inspection and test plan for valve before manufacturing activity by no. Thoroughly test the switchgear at the factory with the circuit breakers in the connected position in their cubicles. These tests are done to assess the condition of transformer after installation and compare the test results of all the low voltage tests with the factory test reports. You shall use this fat checklist before, and during, fat visits. It provides information on procedures and testing of major. A factory acceptance test is a major project milestone where a piece of equipment is demonstrated to meet the contract or purchase order requirements specifications, which are usually created by a systems owner, project manager or project team.
Factory acceptance test ampoule filling line 0000000 11 no. Includes factory acceptance test fat, site acceptance test sat, and possibly other early inspectiontest activities. Over twenty test cells dedicated to special testing, with the capacity to test open, canopied, and containerized generator sets at both inductive and resistive loads. The specific criteria that is to be used to determine if the fire pump performance is acceptable is identified. Dec 10, 20 explore siemens capabilities to complete factory acceptance testing fat and how it helps provide quicker time to market and efficiencies for our customers. Factory and site acceptance testing jct consultancy ltd. Controller and interface testing is also described. Introduction the purpose of this testing manual is to provide guidelines for inspection and testing of various electrical equipmentin compliance to relevant international standardsspecifications. The purpose of the site acceptance test sat, when the equipment has made it to your facility, is to determine how the machine works under the intended factory conditions. Includes factory acceptance test fat, site acceptance test sat, and possibly other early inspection test activities. The transformer testing performed before commissioning the transformer at the site is called the precommissioning test of transformer. Provide all equipment, labor, materials and supervision necessary to test the standby diesel engine driven electric generator set specified. Fat ensures that the components and controls are working properly according to the functionality of the equipment itself. How to write a factory acceptance test fat protocol.
Factory acceptance test fat and site acceptance test sat. A proper fat can help to minimize the problems occur during the installation of the equipment at the site. This factory acceptance test procedure fat is for the westinghouse 100 ton hydraulic trailer. The manufacturers plant may not be equipped to test the machine at full capacity or with all product components included. Check the over all dimension of switchboard, size of busbars, cables and earthing conductors and location of feeder entry point. The following sections of the ansineta standard for acceptance testing specifications for. Write the full procedure to carry out the factory acceptance test. What is factory acceptance testing, and how is fat done. The main purpose of this test is to evaluate the systems compliance with the business requirements and verify if it is has met the required criteria for delivery to end users. This document does not define design intent, supersede contract documents, or direct means and methods. Fat factory acceptance test factory acceptance tests are done at the factory to make sure that certain requirements are met, which results in high quality products. This includes the factory acceptance test, site acceptance test, and periodic performance tests their frequencies and duration.
Free factory acceptance testing checklist fat better than. A stepbystep example testing procedure is provided. Leakage is detected by bubbles in a leak detection solution. Tests shall be conducted as per ul, ansi and csa standards. Inspection and test plan reference document acceptance. As an independent verification and certification company, we support your project or manufacturing process with extensive services along the supply chain. Sat site acceptance testing is critical for projects and industrial companies who rely on a number of systems working and the system working in an environment outside of the factory.
Test procedure and acceptance criteria for factory applied finish coatings for steel doors and frames 1 general 1. Over twenty test cells dedicated to special testing, with the capacity to test open, canopied, and containerized. Factory acceptance testing fat at the manufacturers facility, therefore, will determine a piece of equipment can operate at the desired capacity without actually testing it at full capacity. It is commonly used in the industry for acceptance testing prior to energizing the cable and for maintenance testing programs.
Factory acceptance tests fat the routine tests shall be made with each electrical equipment and, whenever practicable. Free factory acceptance testing checklist fat better. Improve the quality control of the project and simplify the procedures for engineers. Functional performance test facility commissioning group. Factory acceptance test fat and site acceptance test sat work. What is a factory acceptance test fat procedure, and. Factory acceptance test fat procedure visual inspection test. In the case of api pump, six point measurement are required. The fat may include performance, physical or chemical tests that are designed to verify that the equipment functions properly. Factory acceptance test fat is done at the equipment manufacturing site of the vendor before the shipping. Procedure for current transformer factory and site acceptance tests 2 the choice between lists 1 and 2 should be made by considering the degree of exposure to lightning and switching over voltages, the type of system neutral earthing and the kind of the overvoltage protection.
This factory acceptance testing checklist is free to use, and makes fat checklists easy to complete, track and share. This factory acceptance testing checklist enables companies to properly manage their acceptance tests. Ti 4005 procurement and acceptance testing procedures for 35 mm automatic camera systems ti 40051001 procurement and acceptance testing procedures for 8 mm. A factory acceptance test fat checklist is used by quality managers to keep a project on track and within its budget by resolving equipment nonconformity prior to shipment. Factory acceptance test an overview sciencedirect topics. Acceptance testing, a testing technique performed to determine whether or not the software system has met the requirement specifications. The test typically is witnessed by the third party inspector and. Normally the number of points required for measurement is based on the code used for pump manufacturing ie. Testing equipment for fullcapacity production is reserved for sat. This testing serves a crucial role in deployment planning and validation of network infrastructure in order to protect the safety of passengers. Manager, business relationship management, and manager, solutions development and support.
Every cat generator set undergoes a rigorous series of factory acceptance testing, and this is no different for a customized solutions package. Acceptance testing is also known as user acceptance testing uat, enduser testing, operational acceptance testing oat, acceptance test driven development attd or field acceptance testing. The fat is a customized testing procedure for different types of systems and the tests are executed before the final installation at the plant. The purpose of this thesis is to develop a standard factory acceptance test procedure for protection systems in modular deliveries with omicron, a software program with which it is possible to test generator protection relays. The product must be assembled, prepared, and connected to utilities for testing. Pdf next generation factory acceptance test researchgate. Site acceptance tests are related to factory acceptance tests, in that they work by inspection and dynamic forms of testing to system components.
Factory acceptance testing this process is used to validate the configuration andor hardware of a traffic signal controller, historically referred to as a factory acceptance test fat as it always used to be performed at the factory of the controller manufacturer. Typical problems in qualification testing of space vehicles are discussed in reference 1. It is best if all utilities are installed and ready for use. Our factory acceptance testing services provide verification that all technical and quality requirements have been met before a component leaves the factory. While there are some general guidelines for fats, each fat is a customized procedure. Documentation such as drawings, asme certificates, and test procedures must be gathered.
Factory and site acceptance testing guide for pharmaceutical. They are also, as their title suggests, tested on site. Before handing over the acceptance test environment to the customer, it is a good practice to check for any environmental issues and stability of the product. Having a good and reliable site acceptance testing process and documentation method reduces the likelihood that a test is passed when it should have failed and. Medium voltage switchgear shall be thoroughly tested at the factory to assure that there are no electrical or mechanical defects. Pdf cfu factory acceptance test procedure manuel garcia. This is often the level of acceptance test for equipment that is similar to other equipment in the plant or for equipment that has simple to moderate upgrades andor modifications. This implies that in the processes of fat methods of modeling and. The test requires the vessel to be filled with air. Technology brief integrated factory acceptance testing.
The test measures the insulation resistance between the phases andor between phase and ground. Purchasing, fabrication, and acceptance testing of a full system or individual components of a system are addressed in the following technical instructions tis. The factory acceptance test fat is a process that evaluates the equipment during and after the assembly process by verifying that it is built and operating in. Page 1 of 4 functional performance test pass fail remarks. Factory acceptance test ampoule filling line 0000000 11 8. Write the purpose of the fat protocol as to ensure that the equipment is. Code ref ug100 hydrostatic the test requires that the vessel is filled completely with water. Factory and site acceptance testing jct consultancy. The factory acceptance test procedure is an engineering test that is performed to determine that a system or product meets the requirements or specifications of a contract before it is moved to its destination site. This functional performance test document represents fcgs standard test protocol, basic functional test, and fcgs best understanding of the designed sequence of operation. Check checkpoint comments be well prepared with the fat test. A factory acceptance test better known as a fat is scheduled at the fabrication plant in which all purchased equipment. The factory acceptance test fat is a process that evaluates the equipment during and after the assembly process by verifying that it is built and operating in accordance with design specifications. Factory acceptance test fat test inspection for industry.
Visual inspection with customer will be carried out on the lv switchboard to. Acceptance test bed is a platformenvironment where the designed acceptance tests will be executed. Fullload test, transientload response test, overload test and power failure test. Acceptance testing of the installed generator set shall be conducted by a factory. Sample protocol template is also available for download as pdf file. Standard for acceptance testing specifications for. Pdf systematic approach to factory acceptance test planning. Standard for acceptance testing specifications for electrical. Company is responsible for the development of the factory acceptance test plan fatp for the products. We use conventional function tests or simulation as part of a factory acceptance test to prove that your plant, its systems and its components meet contractual requirements. What is a factory acceptance test fat procedure, and where.
Insulation resistance testing is a nondestructive test procedure. The trailer will be used for the removal of the 101sy pump. Pdf this paper deals with proposal of the basic frame of systematic approach to factory acceptance. Technology brief integrated factory acceptance testing factory acceptance testing fat has long been a typical practice when deploying communications networks in the transportation industry. Project managers of the food and pharmaceutical industry have been through the same scenario time and time again. The sat site acceptance tests are written by the client themselves and this verifies the functionality of the equipment being tested. Factory acceptance test procedure westinghouse 100 ton. Right down the pressure inside the machine after 30 min check the overpressure again.
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